SMT not so scary after all... you can try this at home

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JR.
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SMT not so scary after all... you can try this at home

Post by JR. »

Well I decided to try my hand at reflow soldering a SMT board in my kitchen oven to save the tooling cost of running small prototype runs through my contract MFR.

I had to prototype up on a real SMT PCB because some of the parts were only available in SMT, and just tooooo small to breadboard by hand. I am using several tiny x4 resistor arrays, one class D audio amp chip that's about the size of a wood tick who hasn't been eating well, and other similar nanoness.

Long story short.. my first attempt to hand apply the solder paste was sloppy, and I did get a bunch of solder bridges, but a little solder wick cleaned that up... I even placed some of the bicolor LEDs wrong so had to remove and reinstall, but after working with SMT for a while the 1206 LEDs look huge by comparison...If someone was more serious about this than me, and doing several PCBs at once, you can buy solder paste stencils pretty inexpensively ($100?).

One PIA with SMT is if you drop a part, forget about finding it... Today i was changing out one of the x4 resistor arrays to a different value and the new part popped out of the tape carrier, never to be seen again.

But the good news is I have the PCB fired up and fully functional, so I can now proceed with tweaking out the filter values and dialing in the design...

Not bad for 61 YO eyeballs... (assisted by magnifiers on top of reading glasses)...

JR
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